CycloneCCModular Technology - Carbon Capture
- Kommu .
- 17 hours ago
- 2 min read
Carbon Clean's Modular Carbon Capture Technology: CycloneCC
CycloneCC is Carbon Clean’s flagship modular carbon capture solution, designed to make carbon capture more accessible, cost-effective, and scalable for industrial emitters.
Key Features
Modular, Plug-and-Play Design: CycloneCC uses a ‘Lego-block’ approach, allowing small-to-midsize industrial emitters to stagger their investment and scale up carbon capture capacity as needed. Units are 100% prefabricated and delivered in modular skids, which can be added over time to match decarbonisation strategies2.
Rotating Packed Beds (RPBs): At the core of CycloneCC is the use of RPBs, which leverage centrifugal force to greatly intensify the mass transfer process. This makes CO₂ absorption and stripping significantly more efficient compared to traditional packed columns, which rely only on gravity2.
Process Intensification: The equipment for mass transfer is ten times smaller than conventional systems, resulting in up to a 50% reduction in the overall unit footprint. This compactness translates into up to 50% savings on total installed costs, without sacrificing performance2.
Minimal Disruption: Modular designs and prefabricated skids reduce the need for extensive site infrastructure modifications, making integration with existing industrial operations easier and less disruptive. This also simplifies plant maintenance and maximizes cost effectiveness2.
Scalability: Each CycloneCC unit is optimized for industrial emissions and can capture between 75 and 855 tonnes of CO₂ per day (TPD) per train. The modular approach enables facilities to scale up capture capacity incrementally2.
Standardized Designs: Off-the-shelf base designs with customizable engineering for site-specific conditions allow for repeatable cost and delivery efficiencies2.
Performance and Deployment
Reduced Total Cost of Ownership: CycloneCC can cut both capital and operating expenses by up to 50% compared to conventional carbon capture solutions210.
Rapid Installation: The modular, skid-mounted units can be installed in less than a week, as demonstrated in industrial deployments6.
Proven in Industry: CycloneCC has been successfully deployed at Fertiglobe’s nitrogen fertilizer plant in Abu Dhabi, operating for thousands of hours and meeting high CO₂ purity requirements. The technology is now positioned for broader commercial rollout69.
Summary Table: CycloneCC vs. Conventional Carbon Capture
Feature | CycloneCC Modular System | Conventional Systems |
Equipment Size | 10x smaller | Large absorption/stripping towers |
Unit Footprint | Up to 50% smaller | Large site area required |
Installation Time | < 1 week | Months to years |
Scalability | Modular, add as needed | Large, fixed capacity units |
Cost | Up to 50% lower (capex/opex) | High capital and operating costs |
Integration | Minimal disruption, plug-and-play | Major site modifications |
Conclusion
CycloneCC represents a significant advancement in industrial carbon capture, combining process intensification, modularity, and standardization to deliver a solution that is compact, cost-effective, and scalable. Its innovative use of rotating packed beds and prefabricated modular units positions it as a leading technology for decarbonizing hard-to-abate industrial sectors2610.
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